Processing of syringes

The manufacturing process for injection bottles typically begins with a syringe compact system. This consists of a washing machine, a drying and sterilising tunnel, a filling and sealing machine, an overseal capping machine as well as a system for placing the syringes in trays. These compact systems are finished using sterile room equipment (on-site sterile room) or with the innovative isolator technology (machine sterile room). Bosch provides an individually configurable range of machinery for this application for maximum production capacities of up to 18,000 syringes per hour.

Processing steps at a glance:

Removal from trays:automatic tray remover, modelUSM

Cleaning: washing machine RRN for reliable internal and external cleaning as well as silicone treatment (internal). The containers are inserted in special pucks at the outfeed end of the washing machine. The preserves sterilisation and prevents glass to glass contact.

Sterilisation: drying and sterilising tunnel HQL for sterilisation and fixing the silicon by the laminar flow principle. At the outfeed end of the tunnel the syringes are taken out of the puck and the special clip transport prisms are transferred to the subsequent filling machine. The pucks are taken back to the outfeed end of the washing machine by a return conveyor that has an integral washing station.

Filling and sealing: filling, sealing and assembling of components such as Tips Cap, Luer Lock, etc. with the filling and sealing machine FLS or filling and sealing of pre-sterilized syringes such as SCFTM with theFXS.

Insertion in trays: automatic tray insertion machine, modelUSM.

Further processing:

  • Inspection for particle freedom and cosmetic defects withCVTTM SlitecTM (also possible inline before insertion into trays)
  • Application of a self-adhesive label with the labeling machineERS
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Ready-to-use syringes