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Overview
The AssortmentPacker LDA is a highly flexible Delta robot system for producing assorted packages. The containers are transported through the system on a conveyor and continuously filled-up with up to 3 different kinds of products per robot cell. The adaptation of the product flow and the speed of the containers is fully automatically controlled. Normally, the system is completed by a tray denester, carton erector and carton closer. If required, further modules like metal detector, cushion dispenser and
checkweigher can be integrated.
YOUR BENEFITS
Flexibility
- Flexibility in product size and production through integrated vision system and gripping technology
- Customer-specific integration into the existing production process
- High investment protection through reliable and flexible robotic technology
Product quality
- Gentle handling of the products and precise positioning
- Integrated quality control
- Simple and convenient cleaning
Efficiency and availability
- Quick and simple format change-over
- Reliable and intuitive control platform
- Very small maintenance requirements
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Facts
Products and pack styles
High flexibility in respect of product size and shape is ensured through the integrated vision system. Products and containers of different shapes and in random orientation are reliably detected and any faulty ones are automatically ignored. The optionally available quality control enables the analysis of complex features of the product. For example, it is possible to recognise surface damages and incompleteness or the dimensions of the products. Specially developed grippers ensure that not only almost all products are precisely picked but also guarantee a constantly high product quality through especially gentle and hygienic handling.
Construction and design
High flexibility in respect of product size and shape is ensured through the integrated vision system. Products and containers of different shapes and in random orientation are reliably de tected and any faulty ones are automatically ignored. The recognition of the products in the work area even enables the packing of rolling and moving products. Specially developed grippers ensure that not only almost all products are precisely picked but also guarantee a consistently high product quality through especially gentle and hygienic handling.
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Function description
The AssortmentPacker is operated through colour touch screens. Format changes are easily and quickly carried out as all the sizes to be produced are stored in the form of «recipes» and can be easily retrieved at the push of a button. Basically, the replacement of mechanical size parts is carried out without using any tools. For example, the gripper is exchanged by using a special quick-lock device. The possibility of optimising all the important control parameters online (depending on the preset user level)
without in any way interrupting the production ensures maximum availability and reliability.
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Contact
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Technical information
Standard Features
- Delta robot XR31-4 (4-axis) with integrated Adept control
- Central control system (Siemens or Allen-Bradley)
- Vision system in the work area for products (matrix camera)
- Product quality control (size, shape, damage)
- Vacuum product gripper with quick release device
- Conveyor belt for containers with vision system (line scan camera)
- 2 product infeeds per robot
- One colour touch screen for each robot cell
- Central colour touch screen for system control
- Central date, format and backup management
- Online change-over for robot parameters without interrupting production
- Format change-over without using tools
Options
- Delta robot XR31-3 (3-axis)
- Product quality control for complex product characteristics
- Patented Airflow tool for products with delicate surface
- Vacuum system with cyclone filter
- 1 or 3 product infeeds per robot
- Robot cells without colour touch screen (control of the robots is integrated in the central touch screen)
- Several redundant colour-sensor monitors for system control
- Customer-specific design of the touch screens
- Production statistics
- Remote support
- Tray denester
- Carton erector and closer
- Metal detector
- Checkweigher
- …
Technische Änderungen vorbehalten
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